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Add: G5, Owell Industrial Park, No. 45 Industrial Road, Langzhou Village, Changping Town, Dongguan City, Guangdong Province, China

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Tel:+86-769-8211 0076
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AC Servo Motor Wire cutting EDM

MS servo system series wire cutting machine, using of AC servo motor design,combining high-precision multi-cutting technology to ensure cutting accuracy and smooth cutting surface, simplify the operation steps, improve the cost performance.
Feeding accuracy<0.001mm
Best Surface Roughness 0.65μm
Precision machining ±6μm
Max. Cutting Speed 300mm²/min
Suitable for cutting the workpiece of high precision, especially the cold die, extrusion die, plastic mould, gear cutter hob, precision component etc.
Product Description

Item

Parameters

Machine model

MS-430AC

MS-540AC

MS-650AC

MS-860AC

MS-1080

Worktable stroke(X,Y,Z)   

400×320×300mm

500×400×300mm

600×500×400mm

800×600×400mm

800×1000×400mm

Worktable size  (W×D)

760×580mm

820×620mm

1020×680mm

121880mm

1300×900mm

The oil tank size (W*D*H)

920×680×400mm

1010×740×400mm

120820×400mm

1350×930×400mm

1600×1100×400mm

X-Axis travel

400mm

500mm

600mm

800mm

1000mm

Y-Axis travel

320mm

400mm

500mm

600mm

800mm

Z-Axis travel

300mm

300/400mm

400mm

400/500mm

400/500mm

Travel UV

660mm10100mm

Max. taper angle

Optional±6~15 degree / 100mm thickness

X,Y axis motor

AC servo motor

U,V axis motor

Stepper motorOptional servo motor

Z-axis control

Electric adjust

Wire guide frame  

Adjustable

Wire Speed       

1.18-11.18m/s

Diameter of wire

Dia.0.10.22mm

Wire tension

10-30N

Positioning accuracy

±0.01/500mm(GB/T 7926-2015)

Repeatable accuracy

±0.005mm(GB/T 7926-2015)

Max. Cutting Currrent

10A

Max cutting speed

≥300mm²/minit is different for different material and thickness

Best Surface Finish   

Multi-cut Ra≤0.85μmit is different for different material and thickness

Precision machining

Multi-cutOctagon±0.006mmTaper±0.01mm )

Filters water tank

Optional 80L/130L

Control box dimension

600×680×1860mm

Control box weight

140kg

Machine dimension (W×D×H)

1650×1250×2100mm

1700×1400×2100mm

2050×1680×2100mm

2200×1800×2200mm

2500×2000×2300mm

Machine weight

1450Kg

1650Kg

1900Kg

2650Kg

3400Kg

CNC System

Operating system (OS)

Windows

CNC Control system

 Autocut

Drawing Programming system

NCCAD,AutoCAD

Hardware Configurations

P4 or better, Standard keyboard and mouse, with 17"LED

Control method and axis

4 axis Control simultaneous program

Single pulse advancing accuracy

0.001mm

Data Port                                      

USB, LAN

File formats supported for import

DXFDFTDAT

Programming Code

3B/ ISO/G code

Menu Language  

Chinese/English/ Russian

Dimension

Metric/Inch

Power Supply

Power                                           

380V±10%50/60±1HZ

Other power

110~415V±10%50/60±1HZ

Consumption                               

2.5KVA

Working temperature                  

10-35℃

Relative humidity

40%~80%


This type is popular machines.Machines are with servo motors , Affordable prices.

The Machine Body: Adopt the base of Meehanite cast iron (HT250), two aging treatment to eliminate stress and effectively inhibit the deformation of the machine tool.which makes the machine body of high load intensity and has ability to resist distortion.

Guideway and Ball Screw: Adopt Taiwan precision linear guideway and P3 grade double nut ball screw .

Structure of wire frameThe symmetric structure for the upper and down frame to keep the tension of moly wire within the scope of normal tension. So no matter thin or thick work piece, the moly wire is not easy to break down.

The wire winding and traveling system: Wire winding drum is made of special steel, which is more stable, anti-corrosion. converter control the running direction, Which can be used longer time, improve the precision, roughness and reduce the wire broken.

The Taper Cutting Mechanism: It's driven by two step-motors to realize U and V movement, which can make the 4 axis (X,Y,U,V) simultaneously movement.

The working table: The table is equipped with a movable modular clamping device that can be moved to multiple positions to achieve installation and clamping according to the actual situation of the workpiece.

Working area:The frame water retaining structure with a three-sided opening design can against splashing and dripping of cutting fluid,allows for unobstructed operation and loading/unloading of workpieces.

Working fluid tankA large-capacity water tank, with a multi-stage circulation filtration system, and filtration accuracy of 0.01mm.

Control system  

Ø Which integrates the program and control and based on Windows. This new designed Autocut software is the unique software for WEDM running on the condition of windows. It is use graphic drive technology and auto-program, user doesn’t need to contact the code, only need to set the processing technics for the graphic. meanwhile,support 3B and G code generated by other WEDM software.upgrade the efficiency of working, reduce the mistakes.

Ø Using the PCI slot controller card and the High-tech Industrial computer, which greatly enhanced the stability of control and greatly reduced the computer the failure rate.

Ø To achieve a fast and convenient computer communication network, through network technology, graphics, data and program transmission, can be directly controlled by the technical design department since the first establishment of a program.

Ø Embedded Control system can be smoothly connected with many design software such as AUTOCAD & etc. Fulfill integration of CAD/CAM.

Ø Adopt 4 axes linkage control technic to process taper workpiece. Process the top and bottom shaped taper conveniently, make the complicated processing easy and exactly.Process track with 3D designed.

Ø XY axis the drive motor be set at AC servo motor. The search function of mechanical origin enable the transmission screw pitch compensation, in order to greatly improve the positioning accuracy.

Ø With a large storage capacity database, which accumulated from many experiences. User can choose the suitable parameter according to deferent working conditions. Users can adjust machining parameters to establish a database at any time according to their own experience.

Ø Pulse power of the control parameters directly from the software to control and improve the ability of pulsed power output of the interference, thereby increasing the roughness of workpiece, reducing the loss of molybdenum wire, you can choose a variety of pulse waveforms for a variety of processing conditions, improve the cutting ability of the workpiece.

Ø Simplifies the operation buttons on the control panel, a large number of button functions directly controlled by software to achieve.

Autocut Software basic function

Ø Copyrighted Windows platform makes the system stable and reliable.

Ø A richly functional operating system

Ø Powerful technological parameter database.

Ø Equipped with a drawing board and automatic programming function, multiple CPUs enable simultaneous processing and programming.

Ø Coordinate system: absolute coordinate, incremental coordinate (relative coordinate)

Ø Functions of coordinate transforming, zoom in and zoom out, rotating and tracking display in real time

Ø Functions of interpolation of straight line and circular arc

Ø Function of processing different top and bottom shape

Ø Functions of short circuit and wire-break handling

Ø Functions of memorizing when power was cut and auto-stop after processing

Ø Functions of auto-edge position and auto-centering

Ø Function of auto-adding transitional arc (Arbitrary angle)

Ø Function of processing backward

Ø Functions of multi-cuttingMax. Cut 7 times

Ø The X and Y axes can be freely swapped to adapt to different processing conditions and working habits.Set wire controller's move speed freely.

Ø Record machining tracking information, to monitor machining during unmanned operation to ensure safety.

Ø Functions of interpolation of straight line and circular arc.

Ø 5 axis Control four axis simultaneous program.

Ø Function of taper processing

Ø Function of processing different top and bottom shape

Ø Functions of short circuit and wire-break handling

Ø Functions of memorizing when power was cut and auto-stop after processing

Ø Functions of auto-edge position and auto-centering

Ø Function of auto-adding transitional arc (Arbitrary angle)

Ø Function of processing backward

Ø Functions of menu technology and auto-programming

Ø Data transmission

Ø The remote controller allows for freely setting the moving speeds of each axis.

Ø Processing information tracking record, processing monitoring, ensuring safe operation when there is no one processing;

Ø Remote access system and remote control assistance (optional);

CNC hardware

Ø P4 Indutrial PC

Ø High resolution 17in large screen display

Ø The hand feeling of keyboard and mouse is excellent. 

Hardware configuration

Ø XY axis AC servo motor

Ø UV axis stepper motor, optional servo motor

Ø Electric vertical movement along the Z-axis;

Ø Non-resistance power supply

Ø Electronic Handwheel Manual Controller

Ø USB and LAN data interfaces

Ø Centralized lubrication oil supply device

Ø Concealed circular LED working lighting, three-color working status indicator lights;

Ø Aluminum processing module (optional)


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