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CNC Mirror Die Sinker EDM

CNC 860 Mirror die sinker EDM machine can realize the discharge machining or the multi-axis dynamic discharge machining. The machine working table is fixed, X and Y axis are moving on the column, so it can load heavy parts,the ideal of heavy molds machining.
Windows platform control system
X,Y,Z travel:800×600×400mm
Max. workpiece size:1050×650mm
The oil tank size:1650×1100×600mm
Processing(Max.):530mm³/min
Roughness(Min):0.1μmRa
Positioning accuracy ≤8μm
Mirror Die sinking EDM widely used in the fields of Mirror moulds, electronic instruments, precision parts, military, etc.suitable to process conductive metal moulds, complicated metal parts and templates with high precision, high toughness and difficult processing.
Product Description

Machine body

CNC860

The oil tank size

1650×1100×600mm

Worktable size

1100×600mm

XYZ axis travel

800×600×400mm

Highest level of working liquid

500mm

End of the spindle to the working table

900mm

Max. electrode wight

200kgs

Positioning accuracy

8um

Repeat positioning accuracy

4um

Max. workpiece weight

3000kgs

Machine dimension (W×D×H)

2502850×2800mm

Packing dlimension (W*D*H)

2853020×2860mm

Net weight(About)

4500kgs

Gross weight(About)

5000kgs

CNC power generator

CNC Control system

Windows 7 based

DisplayRemote control

15-inch touch screen

Interpolation methods

Straight line, arc, helix

Accuracy compensation options

Step pitch compensation of each axis,gap compensation

Interpolation methods

Different grades MO-3

Max working current

50A

Processing voltage

90/100/120V

High Voltage selection

300V

Minimum discharge time

0.5 μ s

Minimum rest time

0.5 μ s

Maximum processing speed

530mm3/min

Maximum surface finish

Ra0.1 μ m

Minimum electrode consumption ratio

0.1%

Minimum positioning resolution

0.1 μm

Control box dimension

550×1200×2000mm

Gross weight

400kgs

Menu Language  

Chinese/English

Dimension

Metric/Inch

Power Supply

Input voltage

3 Phase 380V ±10% ,50/60Hz

Power Capacity

9KVA50A

Other supply

200V / 415V

Working temperature                    

10-35℃

Relative humidity

40%~80%

Oil box unit

Oil box capacity

1100Liters

Oil box dimension

2000*1100*510mm

Oil box gross weight

250kgs

Machine configuration

X/Y/Z Axis Servo

JANPAN Panasonic

Linear Guideway

German Rexroth

Ball Screw

TAIWAN PMI

Bearing

JAPAN NSK

Automatic Fire Extinguisher

Taiwan

Electrode chuck

Taiwan

Working oil pump

Denmark GRUNDFOS

Accessory

Standard Accessories

Options

Alcohol extinguisher

Voltage stabilizer

Working Lamp

Oil cooling system

Leveling pad

Permanent magnetic pedestal

Flushing unit

Tungsten carbide sparking circuit

Filter element

Electric discharge machining oil

1/2 Drill chuck

3R/EROWA clamp head

Tool box and kit

A-axisC-axis

Lubricating oil system

Turntable

Applications:

Precision tungsten steel moulds.


Injection moulds.


Mirror-finish injection moulds.


Electronic parts moulds.


Die casting moulds.


Progressive IC punching moulds.


Mechanical Features

Ø The structural parts are manufactured from high quality cast iron (FC-35), tempered and stress relieved for deformation-freehigh rigidity and reliability performance.

Ø The structure has a fixed working table, the motion of X, Y, and Z-axis are all located on the saddle side, X and Y axis are moving on the column.

Ø X,Y,Z-axis Japanese Panasonic servo motor control.

Ø X, Y, Z-axes German Rexroth Linear Guideway.

Ø X, Y, Z-axes Taiwan PMI C2 grade ball screw.

Ø X. Y. Z axis apply Japanese NSK ball bearing.

Ø The three-axis with 1µ optical ruler is adopted, and the three-axis fully closed loop control design improves the processing accuracy effectively.

Ø Table surface is hardened and precision ground, ensuring high machining accuracy and long service life.

Ø Lubrication system uses recovery mode, rail lubrication action at once, and keep the look clean.

Ø Up-and-down working tank door, same space, easy to handle.

Controller characteristics 

Ø LCD, touch screen input

Ø Latest Windows platform control system

Ø Intelligent automatic EDM machining.

Ø Multiple pages editing at the same time, no need to stop machining.

Ø Auxiliary learning function.

Ø New expert database equipped spark erosion machine.

Ø Excellent performance of both cooper electrode machining.

Ø Super finish PIKA machining circuits-mirror surface machining function, Min machining current 0.1A.

Ø Max machining current 50A.

Ø Best surface finish Ra≤0.1µm

Ø Special circuit design for Tungsten steel: improve the efficiency in processing and the surface finish quality can be achieved Ra 0.3

Ø With fine mirror circuit deign that could make achieve really high stability and high efficiency in volume production.

Ø With special circuit deign that could make the graphite processing to be achieved high performance.

Ø Machining speed is about 30% faster than DOS platform discharging control system.

CNC System software operation function:

Ø Windows intelligent expert platform CNC sinker EDM control system, help for every page, quick and easy to learn and use

Ø Multiple pages to be edit at the same time, automatic generate machining program with multiple cavities.

Ø Can select any axis to start when do homing after power off.

Ø Coordinate position automatic memory

Ø React speed and machining efficiency is faster than old DOS system.

Ø Standard with simultaneous three axis control, Max six axis simultaneous control

Ø Expert machining parameters database: with high explosive power circuit, especially good for processing hard ally material) Automatic and manual machining according to different combination of different material of electrode and workpiece: copper/steel, graphite 1/steel, graphite 2/steel, silver-tungsten/steel, copper-tungsten/steel, silver-tungsten/hard alloy, copper/zinc alloy, graphite/zinc alloy, copper/copper alloy.

Ø AUTO machining function: Input material of electrode and workpiece, machining area, shrinkage of electrode, required surface finish and etc Then control system automatically calculate machining parameters from rough machining to finish machining according to expert database.

Ø Automatic positioning function: End face positioning, cylinder center positioning, corner positioning, inner hole positioning, random three points positioning, discharging position self-decided positioning and etc.

Ø High jump function, after serval times of regular jump discharging, Z axis move higher, and then goes with regular jump height again, it is help for deep groove and massive area machining.

Ø Online measuring function: Utilize automatic positioning function to do online measuring and amending to machined workpiece.

Ø Automatic arcing removing circuit: Real-time monitoring on the discharging status, if any tiny short circuit or arcing happens, system would remove arcing and give alarm

Ø Safety control function: Overload protection, code grammar detecting, oil level control, oil temperature control, automatic fire extinguisher

Ø Power-off recovery function: System can remember present position of coordinate, when suddenly power-off happens, present position can be kept.


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