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Add: G5, Owell Industrial Park, No. 45 Industrial Road, Langzhou Village, Changping Town, Dongguan City, Guangdong Province, China

Tel:+86-13825734323
Tel:+86-769-8211 0076
WhatsAPP:13825734323
E-mail:sales@topwedm.cn

CNC500 Mirror Die Sinker EDM

CNC Mirror Die Sinker EDM provide PIKA sparking circuit where it sustains only less electrode wear and fast erosion speed which can achieve superior erosion function with smooth surface roughness.
Windows platform control system
X,Y,Z travel:500×400×300mm
Worktable size:800×500mm
The oil tank size:1300×850×450mm
Processing(Max.):530mm³/min
Roughness(Min):0.1μmRa
Positioning accuracy ≤8μm
Mirror Die sinking EDM widely used in the fields of Mirror moulds, electronic instruments, precision parts, military, etc.suitable to process conductive metal moulds, complicated metal parts and templates with high precision, high toughness and difficult processing.
Product Description

Machine body

CNC500M

The oil tank size

1300×850×450mm

Worktable size

800×500mm

XYZ axis travel

500×400×300mm

Highest level of working liquid

300mm

End of the spindle to the working table

600mm

Max. electrode wight

80kgs

Positioning accuracy

8um

Repeat positioning accuracy

4um

Max. workpiece weight

1800kgs

Machine dimension (W×D×H)

2452500×2350mm

Packing dlimension (W*D*H)

2702700×2550mm

Net weight(About)

2800kgs

Gross weight(About)

3200kgs

CNC power generator

CNC Control system

Windows 7 based

DisplayRemote control

15-inch touch screen

Interpolation methods

Straight line, arc, helix

Accuracy compensation options

Step pitch compensation of each axis,gap compensation

Interpolation methods

Different grades MO-3

Max working current

50A

Processing voltage

90/100/120V

High Voltage selection

300V

Minimum discharge time

0.5 μ s

Minimum rest time

0.5 μ s

Maximum processing speed

530mm3/min

Maximum surface finish

Ra0.1 μ m

Minimum electrode consumption ratio

0.1%

Minimum positioning resolution

0.1 μm

Control box dimension

550×1200×2000mm

Gross weight

400kgs

Menu Language  

Chinese/English

Dimension

Metric/Inch

Power Supply

Input voltage

3 Phase 380V ±10% ,50/60Hz

Power Capacity

9KVA50A

Other supply

200V / 415V

Working temperature                    

10-35℃

Relative humidity

40%~80%

Oil box unit

Oil box capacity

800Liters

Oil box dimension

1600×1100×750mm

Oil box gross weight

250kgs

Machine configuration

X/Y/Z Axis Servo

JANPAN Panasonic

Linear Guideway

German Rexroth

Ball Screw

TAIWAN PMI

Bearing

JAPAN NSK

Automatic Fire Extinguisher

Taiwan

Electrode chuck

Taiwan

Working oil pump

Denmark GRUNDFOS

Accessory

Standard Accessories

Options

Alcohol extinguisher

Voltage stabilizer

Working Lamp

Oil cooling system

Leveling pad

Permanent magnetic pedestal

Flushing unit

Tungsten carbide sparking circuit

Filter element

Electric discharge machining oil

1/2 Drill chuck

3R/EROWA clamp head

Tool box and kit

C-axis

Lubricating oil system

A-axis

Applications

Precision tungsten steel moulds.


Injection moulds.


Mirror-finish injection moulds.


Electronic parts moulds.


Die casting moulds.


Progressive IC punching moulds.


Application

EDM sinker machine is used for cavity forming. It utilizes conductive material (copper, graphite, steel) as electrode to process workpiece (conductive material) by spark erosion. Mirror CNC EDM die sinking machine is widely used in mold making workshop for the processing of complex mold cavity and curved surface of molds,precision machinery parts and all kinds of electrical conductive materials. The precision machining of complex mold cavities, especially complex curved surfaces which are inconvenient for polishing, which can save the manual polishing process, improve the service performance of parts, and has very important practical significance for shortening the mold manufacturing cycle.

Equipment Features

CNC 600 spark erosion machine is made of high-strength cast iron bed and firm structure. The working table is fixed, X and Y axis are moving on the column, there is no influence upon X and Y axis when the weight of the workpiece changes, so it can load heavy parts.The characteristics of high precision,high surface finish,high speed,stable operation and fewer failure,CNC 600 EDM is competitive to machines produced by top worldwide manufacturers.

Function introduction to CNC EDM

Ø Windows Platform CNC EDM Machine Highlights

Ø Latest Windows platform control system

Ø Up-and-down working tank door, same space, easy to handle.

Ø Intelligent automatic EDM machining.

Ø New expert database equipped spark erosion machine for sale.

Ø Excellent performance of both cooper and graphite electrode machining.

Ø Multiple pages editing at the same time, no need to stop machining.

Ø Min machining current 0.1A.

Ø Best surface finish Ra≤0.1µm

Ø Positioning accuracy ≤8μm

Ø Imported SP grade linear guideway

Ø C2 grade ball screw

Ø High jump function, after serval times of regular jump discharging, Z axis move higher, and then goes with regular jump height again, it is help for deep groove and massive area machining.

Ø Machining speed is about 30% faster than DOS platform discharging control system.

Ø Auxiliary learning function

Machine Function Configuration of Controller

Ø LCD, touch screen input

Ø Windows intelligent expert platform CNC sinker EDM control system, help for every page, quick and easy to learn and use

Ø Multiple pages to be edit at the same time, automatic generate machining program with multiple cavities.

Ø Can select any axis to start when do homing after power off.

Ø Coordinate position automatic memory

Ø React speed and machining efficiency is faster than old system.

Ø Standard with simultaneous three axis control, Max six axis simultaneous control

Ø Super finish PIKA machining circuits-mirror surface machining function, Min machining current 0.1A

Ø Expert machining parameters database: with high explosive power circuit, especially good for processing hard ally material) Automatic and manual machining according to different combination of different material of electrode and workpiece: copper/steel, graphite 1/steel, graphite 2/steel, silver-tungsten/steel, copper-tungsten/steel, silver-tungsten/hard alloy, copper/zinc alloy, graphite/zinc alloy, copper/copper alloy.

Ø AUTO machining function:Input material of electrode and workpiece, machining area, shrinkage of electrode, required surface finish and etc Then control system automatically calculate machining parameters from rough machining to finish machining according to expert database.

Ø Automatic positioning function:End face positioning, cylinder center positioning, corner positioning, inner hole positioning, random three points positioning, discharging position

self-decided positioning and etc.

Ø Online measuring function:Utilize automatic positioning function to do online measuring and amending to machined workpiece.

Ø Automatic arcing removing circuit:Real-time monitoring on the discharging status, if any tiny short circuit or arcing happens, system would remove arcing and give alarm

Ø Safety control function:Overload protection, code grammar detecting, oil level control, oil temperature control, automatic fire extinguisher

Ø Power-off recovery function:System can remember present position of coordinate, when suddenly power-off happens, present position can be kept.

Overall dimensions

500镜面火花机放置图.jpg

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